A patented breakthrough in metal surface engineering with a unique industrial impact.

Plasma pulse
Impactor
Shockwave

A plasma discharge inside the PSP device generates a high pressure pulse that accelerates a solid impactor beyond 6000 m/s.

On impact, it produces controlled plastic deformation at the micron scale.

The resulting shockwave propagates into the bulk material, imparting compressive residual stress to a depth of 1+mm per application layer.

No optical access, no water confinement, no laser source needed.
PSP runs cold, carried by a standard industrial robot arm.

Impact velocity

6000+ m/s, supersonic

Stress depth

1+ mm

Residual stress

450+ MPa

Device weight

10.5 kg

Application frequency

2Hz

Power supply

24 V DC

Compressed air supply

7 bar

Robot payload class

12 kg

Three steps for
greater results

Generate

01

A plasma discharge accelerates a solid impactor beyond 6000 m/s. No laser, no water, no dedicated building needed.

Strike

02

The impactor hits the metal surface. A shockwave propagates into the depth of 1+ mm.

Strengthen

03

Compressive residual stress is imparted into both surface and sublayer.

Residual stress profile

Tool steel Uddeholm Dievar. Measured by hole-drilling method per ASTM E837-20.

  • Surface residual compressive stress (RCS): 400MPa
  • RCS level at 0.5 mm depth: 200 MPa
  • Treatment impact depth: 1+ mm
  • Gradient: notably smooth throughout

How do I build the internal business case?

250,000 cycles

6.2 million cycles

Device cost recovery is a matter for your business case — it depends on part value, replacement cost, and annual volume.

Shock vs. shot peening. Is there a difference?

There is, a massive one.

Shock peening utilizes shockwave, while shot peening means blasting particles. Shockwave delivers high magnitude residual compressive stress into exceptional depth up to 1+ mm per one application layer.

1.0+ mm

Shock peening residual compressive stress

0.2 - 0.5 mm

Shot peening residual compressive stress

Results

Independently tested?
How is treatment quality verified?
Realistic fatigue-life gain?

Integration

Cycle time and consumables?
Does the component surface need full treatment?
What factory infrastructure is needed?
What does robot integration require?

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